Auto Assembly
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Auto Assembly with Batch and Serial tracking Tutorial Video
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Auto Assembly
To save you some time when selling your assembled products, you can have these assembled automatically via an Auto-Assembly. This is useful for users who have assembled products with a set range of components, i.e. a gift basket that always has wine, chocolates and candles.
Points to Note
- The Auto Assembly functions can be disabled or turned off at any time.
- Auto Assembly only applies to Sales Orders, at the time the product is Allocated.
- Auto Assembly will only apply to the parent product that is added to a Sales Order. Any components on the assembly that are also assembled products will need to be manually triggered for assembly, when required, or, use the "Create All Auto Sub Assemblies" action cog in the assembly line grid header
- Auto Assemblies cannot be deleted in the Assembly page, they must be removed by deleting the Sales Order or deleting the assembled product from the Sales Order.
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Products with an Auto-Assembly generated for an open Sales Order will not be included in the product's allocated quantity. The component quantities allocated in the Auto-Assembly will be allocated instead.
Enable Can Auto Assemble
To enable Can Auto Assemble and/or Can Auto Disassemble for a product, navigate to the assembled product's Bill of Materials (BOM). Once the BOM's opened, use the Can Auto Assemble toggle functions in the header of the BOM to toggle on:
Once the BOM is saved, any Sales Order for the assembled product that is freshly allocated will be reviewed and have a Parked Assembly generated if there is not enough stock available to fulfil the order quantity.
Using Auto Assembly
When an assembled product is enabled with Can Auto Assemble in it's BOM, any time it is allocated to a Sales Order and there is not enough stock available to fulfil the order quantity, Unleashed will create a Parked Assembly for the outstanding ordered quantity. An example of this behaviour has been outlined below:
- Product RETJAM is enabled for Can Auto Assemble in it's BOM.
- A new Sales Order has been created for RETJAM, where the order quantity is greater than the current stock availability. A Parked Assembly is created for RETJAM, which can be opened from the Sales Order by clicking on the orange exclamation point icon, next to the order's Quantity field.
- The Assembly will be created with an Assembled Quantity calculated as the Order Quantity minus the product's warehouse's Availability. The Assembled Quantity is only going to fulfil any outstanding quantity for the order that's not currently available in stock.
The Assembly will include a quick link to the Sales Order it has been generated from and a field with the Sales Order's number. - Whilst the Assembly is Parked, you can increase or decrease the Sales Order's order quantity and this will automatically update the Assembly's Assembled Quantity to match the remaining quantity required.
- Whilst the Assembly is Parked, you can increase the Assembled Quantity that is initially calculated, directly in the Assembly. But you cannot decrease the Assembled Quantity to less than the required quantity.
- Make any required changes to the components included on the Assembly, whilst it's in Parked status, prior to completing.
Using Auto Sub Assemblies
You can create individual auto sub assemblies from the parent assembly by clicking on the blue "+" sign. If you want to create all the auto sub assemblies, you can click on the bulk action cog in the assembly line grid header and select "Create All Auto Sub Assemblies":
Batch and Serial tracking with Auto Assembly
Complete Auto Assembly
Provided there is enough component stock available to fulfil the Assembly and depending upon your fulfillment process, there are two ways in which an Auto Assembly can be completed:
- Automatically by completing the Sales Order.
- Manually, per Assembly.
Automatically by completing the Sales Order
If the Assembly is due to be completed at the same time the Sales Order is due to be invoiced and shipped in Unleashed, you can simply select Complete in the Sales Order and this will also update the Parked Assembly to Complete status too.
Manually, per Assembly
If you want to assemble the product first, then manage the Sales Order's shipment some time after, or you are part shipping the Sales Order, you can complete the Assembly manually. To do this, you can either:
- Select Complete in the Assembly:
- From the Sales Order, tick the assembling Order Line and in the Action Cog select Complete Assembly.
- From the View Assemblies page, use the Action Cog options to select Complete per Assembly or in bulk.